Albany (NY)-based IUOE Local 158 represents heavy equipment operators, mechanics, and surveyors in Upstate New York’s construction industry, as well as stationary engineers who work inside buildings performing all types of facility maintenance. It also has many members working in shops, quarries and airports, in addition to a growing number of public sector units.
The IUOE has been representing Operating Engineers in Upstate New York for well over a hundred years, but during many of those years, training opportunities have been frozen for at least 4 months out of every 12 — with heavy winters being a standard occurrence in the Northeast.
Whereas previously, Local 158 was restricted to classroom learning from November to February, now it has a virtual training yard available 365 days a year — snow or no snow.
What makes this year-round training possible is a Vortex simulator from CM Labs Simulations. With software for training excavator, rough terrain crane,crawler crane, and flat-top tower crane operators, a single simulator helps the Local to provide training for a full fleet of equipment throughout the winter, although the simulator gets a fair amount of use throughout the year.
The ability to swap machines is also a key consideration for the Local, as their training space is limited. From this perspective, Vortex simulators are ideal. As the first company to develop swappable controls, CM Labs has made it easy to switch controls and pedal sets in just minutes.
Indeed, CM Labs’ full catalogue of cranes and heavy equipment training packs can be run from a single simulator. This includes training packs for Mobile Crane, Flat-top Tower Crane, Luffing Tower Crane, Crawler Crane, Excavator, Wheel Loader, Backhoe, Motor Grader, and more.
Local 158 has had prior experience with simulators, but the Vortex simulator is the only one that provides the complex training required for operators to develop skills that transfer to the worksite.
“We have seasoned operators that are some of the best in the country get on this thing,” Gray says, “and they can’t believe how useful these learning exercises are for trainees in terms of complexity. That says a lot for what CM Labs has done.”
The Vortex software simulates the real behaviour of cranes and earth-moving machines, including, rigging, cables, and loads, and soil behaviour, all validated against empirical and engineering data. Vortex simulators also track and log performance metrics, such as cycle time, fuel consumption, pendulums, collisions, failure to protect others on the worksite, and more.
Local 158 joins other IUOE Locals across the USA and Canada in leveraging Vortex Simulators for training as well as recruitment, and Gray says that the time is ripe for wider adoption in the construction industry, especially considering the cost savings.
“All in all,” Gray concludes, “the Vortex simulator provides an exceptional training assist for the Operating Engineers.” The technology is so far advanced now, he adds, that it no longer makes sense for any organisation to defer adoption of simulation as a training aid.